Double Wall Tray

  • custom_size Custom Sizes
  • personalized Personalized
  • style Custom Style
  • free_design Free Design Support
  • free_shipping Free Shipping
  • discounted_price Discounted Prices

Find the best packaging with our Custom Double wall tray boxes at CBO. Designed with two layers of corrugated cardboard, our boxes are the best in terms of strength and protection during transportation. We customise each box with a large number of options, such as bright printing designs and sustainable materials, so that it reflects your company's identity while being eco-friendly. Moreover, with a team of customer service specialists who are always there to help you from the beginning till the end, we make sure that your project runs smoothly. Step up your packaging game and put a long-lasting mark on your customers with our high-quality double wall trays. You can reach us now if you want to change your packaging strategy and make your brand different from others.

To get a quick price quote, please submit this price request form after filling out your required specifications. Our sales representative will shortly get in contact with you.

Drop Image here or click to upload
Your appointment request has been sent successfully. Thank you!

Unlock the potential of your products with our unrivaled packaging solutions tailored to your industry and specific product needs.

Sample Price: £1.32 (Per Box)

dimension Dimensions All custom sizes & shapes
quantity Min.quantity 50 Boxes ( Hardproof Sample Option Available )
process Default process Die cutting, gluing, scoring, perforation
printing Printing Cmyk, pms, no printing
option Options Custom window cut out, gold/silver foiling, embossing, raised ink, pvc sheet.
turn Turn around time 10-12 business days , rush
paper Paper stock 210gsm-1400gsm (240gsm, 260gsm, 300gsm, 350gsm, 420gsm, 520gsm, 620gsm, 1000gsm, 1400gsm)
prof Proof Flat view, 3d mock-up, physical sampling (on Request)

Breakdown of the Components of Our Double Wall Tray Boxes

Custom Double wall trays are a kind of packaging solution that is made for strength and flexibility. They are made of two layers of corrugated cardboard, that is why they can sustain heavy goods and offer a better protection during shipping and handling.

1. Double Wall Construction: The two layers of corrugated cardboard which the box has are what makes it a double-wall box just as its name suggests. The 2-wall combo thus enhances the strength and rigidity of the box, which is perfect for keeping heavier or more delicate items in it.

2. Tray Design: Double wall tray boxes are usually designed in a way that the sides of the box are folded up to make it look like they have a shallow container shape. This design enables the easy loading and unloading of products and also provides for additional support to the contents.

3. Customisation Options: Just as the other types of custom boxes, printed double wall tray boxes provide a lot of customisation options. Customers can select the measurements, printing patterns and other elements that will fit their packaging requirements.

Captivating Customisation by CBO

We manufacture double wall tray boxes wholesale, which are customised to help you attract customers, and this way, your sales will also increase. These boxes, which are made in a nice and interesting figure pattern style design, are perfect for the packaging of different products such as clothes, matchsticks, and gifts. They are used widely in the shipping sector, which is a very important part of our life today. plus, the cosmetics industry uses them extensively, just like the food industry or retail business does.

Fully Customisable Design

These double wall trays packaging are fully customisable and have been the retail industry's standard for years, thus your brand will be distinguished and sales in brick-and-mortar stores boosted. Usually, these boxes have a sleeve or lid and are double-walled with the flat bottom that makes them strong and reliable. The self-locking corner folding lines make glue unnecessary and thus the assembly is hassle-free.

Robust Protection

Built with a two-layer cardboard, printed double wall trays are strong enough to protect your products during the transportation. They are of light but very strong, made from the best paper or cardboard. At CBO, we place the highest priority on high-quality materials so that your products are safe to transport.

Versatile Customisation Options

Therefore, when you select CBO, you have the chance to use a lot of customisation features in order to make your cardboard packaging unique. We provide a variety of coatings, embossing, raised ink patterns and other features from die-cut windows that increase the product visibility to different shapes and designs. We are aimed at assisting your brand to create a strong first impression and attract customers with the outstanding and unique packaging.

Environmental Sustainability

Today's market is very much focused on environmental sustainability, and our double wall trays are created with this in mind. You can be sure that the fantastic designs of your company are in line with its values, as our boxes are environmentally friendly.

Expert Guidance

In case you need help with the design of your double wall tray box packaging, our product packaging team that are experts will be there to give you a bespoke advice and guidance. If you do not have a design team, or if you just need professional help, we will be there to assist in making your packaging idea come true.

Complimentary Bespoke Design Services

Have a great time with our special design services at no additional cost. We even do more than that; we offer both 2D and 3D mockups of your Custom Double wall tray box packaging before production starts. This makes you 100% sure that the design is perfect for your boxes before they are manufactured.

Flexible Ordering Options

No matter if you want 100 boxes or thousands, we can help you. Regardless of whether you are a startup or a global brand, our design experts will quickly and efficiently make your custom boxes as per the specifications.

Competitive Pricing

Worried about costs? At CBO, we are committed to giving you the best custom double-tray packaging in bulk at cheaper rates so that you get good value for your money.

Why Choose CBO?

Be one of the thousands of companies who put their trust in us for their packaging needs. Our double wall trays are not only light but also very customisable, that is why they make your products to stand out. There is a wide range of digital printing options from which you can choose and they vary in sizes, shapes and styles thus the possibilities are limitless.

Get Assistance from Our specialists from Start to Finish 

The packaging is like a labyrinth. However, our team of experts in this field will guide you through it. From dielines to RGB, CMYK, aqueous coating and Pantone matching systems we will take you through the whole design process. After you request a quote, we will assign to you one of our custom packaging specialists who will help you in the finish up of your dream packaging design.

At CBO, we are the leading player in producing top-quality custom boxes that you will remember for a long time. Here's why customers keep returning to us time and time again: 

Here's why customers keep returning to us time and time again:

1. Swift and Cost-Effective Solutions:

In the current retailing world, where everything is done fast, we know how important it is to deliver orders quickly. Hence, we have a quick delivery for all our custom boxes. The standard orders are to be delivered right to your doorstep within 8 to 10 business days.

2. Unparalleled Material Quality and Printing Services:

Our personalised double wall tray boxes are not only elegant but also very sturdy. You can select the paperweight that suits you best from a variety of options, which range from 210gsm-1400gsm and thus make sure your packaging will be strong and resistant during the shipping process. Moreover, we offer excellent printing services for your products, including offset printing, digital printing, and screen printing using CMYK and PMS colours.

3. Dedicated Customer Support:

Get a customised help for each and every stage of your process. Bid farewell to the faceless online design tools and welcome a personal assistance from a reliable partner. We are always on hand to answer your questions, tell you the status of the manufacturing process and make sure that you are happy with your custom-printed boxes.

Are you ready to gear up your products' packaging?

Choose Custom Boxes Only UK for custom double-wall trays that blend style, durability, and sustainability. Contact us now to make your packaging dream a reality! Your order will be delivered to your doorstep in less than a fortnight with no additional charges.


Food & Beverage Packaging

A water based coating that creates a semi gloss surface.

Food Safe Coating

A coating applied on the inner side of the box to make it food-safe.

Gloss Lamination

A thin layer of lamination that makes the box surface glossy.

Food & Beverage Packaging

A water based coating that creates a semi gloss surface.

Metallic Coating

A metallic layer of coating applied to give an extra shine to your box.

Pearlescent Coating

A decorative coating to give surface an extra shine.

Soft Touch Coating

A coating that produces smooth surface. Its considered a cheaper alternative to lamination.

UV Coating

UV-cured coating that can be done for spot and flood applications.

Matte Lamination

A thin lamination that gives the box a matte surface.

Embossing and Debossing

A process that creates a raised or recessed pattern on the surface.

Metallic Foil Stamping

Hot foil transferred onto paper using stamping method.

Spot UV

UV gloss coating cured on specific areas.

Window Cut-Out

A process where a cut-out is created on the box.

PET Window Patching

A method to apply a transparent plastic film covering the cut-out.

Our Best Sellers